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Max screen size for width of wooden frame? Gap or no gap? Hooks on bottom?

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  • Max screen size for width of wooden frame? Gap or no gap? Hooks on bottom?

    Hey all, my home is almost finished, so I actually have to make some final decisions on this golf simulator. Diagram below. The soffit and opening (which will have a barn door that slides back behind the wall) can't be helped, nor can the step into that exercise room - also ignore holes in back wall for plumbing.
    Question 1 (most important, as I need to order an appropriately sized screen ASAP): I am planning to go with a wooden frame for the 16:9 screen, after talking to a few vendors. The width of the screen area, drywall to drywall is around 14' 11.5". One vendor suggested I could take the drywall off, put hooks into the studs, and have a 15' wide screen secured to the studs with bungees. In this scenario, there's essentially no gap or very minimal gap/suspension between screen and wood frame. Has anyone done this? This would be nice, as I'd have an 8'7" tall screen, then, for the 9' space below the soffit. Conversely, another vendor suggested giving a solid 6" on either side between rigid framing and screen to suspend with bungees, making the screen a foot less wide. Any examples of how either has been done well?

    Question 2: For the bottom, I have flooring to be installed wtih 1/4" plywood, 1"eva foam tiles, then TFD putting elite. Could I put hooks directly into the 1/4" plywood to secure the bottom? Or do I need to plan for an additional 4x4 on the bottom?

    Question 3: Do you need plywood behind padded carpet tiles for wall/ceiling protection? Or could you secure padded carpet tiles, by themselves, to the wall/ceiling for protection with adhesive? (an example here: https://www.lowes.com/pd/Greatmats-R...d&gclsrc=3p.ds)

    Any and all suggestions, given the limitations of this space (the soffit starts about 14" wide, 12" tall, then narrows significantly. The functional height I have available for the screen is 9 feet, though the rest of the space is 10') would be greatly appreciated!!!Click image for larger version

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  • #2
    I decided to use 1" EMT because it's cheaper than a 4x4. Not only is it a smaller profile (which allows for a slightly bigger screen), but the ball bungees easily slide on the EMT to adjust the tension.

    I secured the EMT directly to the ceiling joists using these https://www.homedepot.com/p/Halex-1-...6163/100117640 and also directly to the plywood subfloor using https://www.homedepot.com/p/Halex-1-...6153/100124691.

    I decided to go with the raw screen material and use tarp clips instead of grommets because not only is it cheaper, but also this gave me the flexibility to adjust the screen size and the tension. I wasn't locked into anything.

    There's roughly a 3" gap between the EMT and the screen. However the tarp clip is approximately one additional inch. So measuring from the outside of the EMT to the tip of the tarp clip is 5". Hope this helps.

    Comment


    • coblue
      coblue commented
      Editing a comment
      Would you mind posting some photos of your EMT and bungees attaching to screen. I was considering doing something to Coldcalc but like the idea of using the EMT. What are you using to prevent bounce backs from EMT?

    • Coldcalc
      Coldcalc commented
      Editing a comment
      Thank you! I agree that pictures would be great, if available

  • #3
    Replying for visibility. I'm also trying to make a non-enclosure setup. Was thinking about wooden frame but am weight pros and cons of wooden frame vs EMT.

    ​​​​​Any updates OP?

    Comment


    • #4
      Originally posted by Aceball View Post
      Replying for visibility. I'm also trying to make a non-enclosure setup. Was thinking about wooden frame but am weight pros and cons of wooden frame vs EMT.

      ​​​​​Any updates OP?
      What dimensions are you working with? Is it a lot like OP?

      Comment


      • #5
        Originally posted by Stetson View Post

        What dimensions are you working with? Is it a lot like OP?
        Working with a 15' wide by 20' long space in basement. Ceilings are 10'. Have a 160"x100" screen. Thinking about making a 1 foot long EMT enclosure and installing it backyard so only have the screen facing me. Any suggestions?

        Comment


        • #6
          Originally posted by Aceball View Post

          Working with a 15' wide by 20' long space in basement. Ceilings are 10'. Have a 160"x100" screen. Thinking about making a 1 foot long EMT enclosure and installing it backyard so only have the screen facing me. Any suggestions?

          If this is permanent in the backyard than I think EMT is potentially the best option, although not very cost effective. You could also use treated lumber and build it that way. Currently lumber is much cheaper then EMT plus it has more design flexibility for the average person.

          If this is in the basement then you can use regular lumber and you will only be slightly offset in the space (15' wide could potentially be centered as well depending on swing). The 20' depth is the larger factor as it means you wont be having social gatherings while golfing. But if it is for your use then the basement seems like the better option, plus you can build it cheaper with regular lumber in there.

          Comment


          • #7
            Originally posted by GIR4Bird View Post
            I decided to use 1" EMT because it's cheaper than a 4x4. Not only is it a smaller profile (which allows for a slightly bigger screen), but the ball bungees easily slide on the EMT to adjust the tension.

            I secured the EMT directly to the ceiling joists using these https://www.homedepot.com/p/Halex-1-...6163/100117640 and also directly to the plywood subfloor using https://www.homedepot.com/p/Halex-1-...6153/100124691.

            I decided to go with the raw screen material and use tarp clips instead of grommets because not only is it cheaper, but also this gave me the flexibility to adjust the screen size and the tension. I wasn't locked into anything.

            There's roughly a 3" gap between the EMT and the screen. However the tarp clip is approximately one additional inch. So measuring from the outside of the EMT to the tip of the tarp clip is 5". Hope this helps.
            How do you make sure that balls dont ricochet of the EMTs, or wood for that matter if wood is used?

            Comment


            • #8
              Originally posted by deepakvrao View Post

              How do you make sure that balls dont ricochet of the EMTs, or wood for that matter if wood is used?
              these are a great substitute and significantly cheaper than the carls golf wedges.


              Comment


              • #9
                Originally posted by DaveyRockit View Post

                these are a great substitute and significantly cheaper than the carls golf wedges.

                Thanks. Seen that. Live in India, and need to find something locally, or maybe buy foam and cut it.

                Comment

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